Misfire

motomartin11 · 23-09-2022, 07:39 PM

96MY 750 carb. About 3 weeks ago my bike started to misfire. I replaced the plugs and plug caps (cutting back the HT leads) having noted the plugs were black and sooty. This cured things until yesterday. The bike had been running well until this time when the misfire returned while out on a local ride. I managed to limp the 10 miles back home and whipped out the plugs which were mainly white in colour with a small chocolate brown stripe down a part of each insulator. The battery was showing 12.4 volts across the terminals without the engine running. One other thing which may or may not be connected : the oil appears to becoming emulsified at the sight glass window - this doesn't usually occur until the colder weather. The bike is rarely used for short stop start journeys .Any clues where i should start looking for the cause please? Thanks in anticipation.

motomartin11 · 23-09-2022, 07:40 PM

Forgot to say the bike does seems to be running rich-does not usually require any choke to start from cold.

Bitza · 23-09-2022, 09:11 PM

Well for what it's worth from your description I'd be thinking carbs & floats (Inc their flow pin seals) in particular.

motomartin11 · 01-10-2022, 01:18 PM

Thanks Bitza for your response.

Well I've drained the float bowls in preparation today and was vey surprised that about 300ml came out of one of the carbs whereas the other resulted in about a tenth of that amount.

Anyone have a view on whether this could be connected to the misfire please?

slob · 01-10-2022, 04:20 PM

12.4 V sounds a bit low on the low side, 2.2V/cell = 13.2V

motomartin11 · 03-10-2022, 12:58 PM

Quote:

Originally Posted by slob

12.4 V sounds a bit low on the low side, 2.2V/cell = 13.2V

The battery or charging system could well be another connected (no pun intended) issue. I re-checked the battery voltage yesterday, not having used the bike for the past 10 days or so, and it was only showing around 12 volts across the battery terminals. I charged up the battery with my Accumate and it's now showing around 13.2. The green charged lights lit up only after a few hours on the charger. I'll re-check in a few days to see what it's dropped to.

motomartin11 · 20-11-2022, 04:42 PM

I've now had my bike vanned over to my mate who is investigating the cause(s) of the misfire.
He's been in touch with his preliminary investigations and it seems the carbs require a service and ultra sonic cleaning. The carb set up is standard despite running an aftermarket air filter and Sil Moto carbon cans (now changed for standard 620i cans due to wear and tear of the Sils). The electrics are in something of a state apparently due to age ,the usual corrosion and various bodges. A load of the wiring and connectors have had to be replaced. The charging system was on its last legs and the master fuse nearly melted through .The CDI pick up connectors were breaking down and it now appears the one of the pick ups is causing an intermittent misfire on tickover so both will be replaced with Electrex replacements if they have them. That's all for now-will report his further findings as and when I get them.

motomartin11 · 22-11-2022, 06:59 PM

Update: mate has sent me a vid of the plug firing on tickover but then not firing when the engine is revved up?
Looks as though I'm going to need a set of new after market pick up colis from Electrex.
Also the rotor is loose on the crank damaging the end of the crank.
My mate found that the crank nut was loose.
He reckons he can effect a repair of this however.
Carbs are cleaned up and re-assembled.

gallardo · 24-11-2022, 12:56 PM

I am having a similar problem. Looking at getting my carbs cleaned with Markus at Rosso Corsa. Thanks for that update too. Could be helpful

Dukedesmo · 24-11-2022, 03:48 PM

Quote:

Originally Posted by motomartin11

Also the rotor is loose on the crank damaging the end of the crank.
My mate found that the crank nut was loose.

Hopefully caught in time? Because, certainly on 916 model bikes (same basic crankcase/shaft design) there have been a few instances of the nut loosening and the resultant vibration destroying main bearings, cranks and even crankcases...

motomartin11 · 24-11-2022, 05:32 PM

Further Update : the rotor is (hopefully) secured back on the end of the crank.
I have a photo but struggle to post on here / not tech savvy old etc...
Have yet to speak further to my mate but he did explain what he was going to do before executing the repair. I haven't had the chance to speak to him today but I'm inclined to think he would have contacted me had there been any serious issues.
He's been running up the engine regularly to check for misfire etc so I'm sure he wold have mentioned further more serious damage to the crank-he certainly knows what he's doing-been working on jobs I can't do on my bikes for over 25 years so I totally trust his judgement.
The engine did sound like the proverbial bag of nails after I fitted the much quieter 620i cans but I put this down to the clutch and now of course the loose crank rotor. No rumblings or untoward vibration that might indicate to my inexperienced ear serious crank problems but you have me worried Dukedesmo!
I'm now awaiting the CDI pick ups from Electrex which I ordered yesterday but they are caught up in our delightful ongoing Royal Mail's industrial action. These are being fitted purely as a precautionary measure as the motor is stripped as the misfire could have been due to the loose crank rotor as part of the ignition came away with the loose rotor I understand!
Hopefully it will all be re-assembled next week ready for road testing weather permitting.

motomartin11 · 25-11-2022, 09:10 PM

Have spoken to my mate this evening and he's fairly confident what he's done will NOT result in the rotor nut coming undone again. He's used a special sealer / filler/or threadlock or bearing securing medium. Sorry he did tell me what it was called but I've forgotten. He also peened over a (Belleville?) washer/ spacer at the back of the rotor nut -like you do with some gearbox sprockets as well as other securing methods including using an air ratchet up to I think he said about 157 nm. He did say if this doesn't work the area where the woodruff key is worn can be built up with special weld but hopefully this won't be required.

Dukedesmo · 25-11-2022, 10:48 PM

Quote:

Originally Posted by motomartin11

the misfire could have been due to the loose crank rotor as part of the ignition came away with the loose rotor I understand!

Quite possible, the pickups need to be very close to the flywheel (0.4mm IIRC) to get a strong/consistent reading so any variation wouldn't help.

Hopefully all will be well, I only mentioned it because it can be a big deal, mainly on Desmoquattro models IIRC? In fact, Ducati recommend checking the flywheel torque as a service thing and there are numerous fixes, including higher torque settings, strong Loctite and even double nuts to jam one against the other.

But I think you'd know if there was significant damage as there would be play in the crankshaft both visible and audible.

motomartin11 · 26-11-2022, 08:01 AM

Quote:

Originally Posted by Dukedesmo

Quite possible, the pickups need to be very close to the flywheel (0.4mm IIRC) to get a strong/consistent reading so any variation wouldn't help.

Hopefully all will be well, I only mentioned it because it can be a big deal, mainly on Desmoquattro models IIRC? In fact, Ducati recommend checking the flywheel torque as a service thing and there are numerous fixes, including higher torque settings, strong Loctite and even double nuts to jam one against the other.

But I think you'd know if there was significant damage as there would be play in the crankshaft both visible and audible.

Thanks. I'm sure my mate would have definitely flagged this up had it been a problem.

He's on to other issues now with the fuel sender as the fuel light has never worked. He traced through the loom to find a PO has cut off the feed wire, taped it up and taped over within the loom. Unfortunately -see in my wanted post-the 2 senders I have-one plastic / one metal are of no use so I'm looking for a new one.

motomartin11 · 30-11-2022, 06:24 PM

Update: have now received a s/h sender via Fleabay and it had to be stripped to make good the wiring and carp from fuel residue.
The ignition pick ups have arrived from Electrex - quality is said to be good.
Engine is being re-assembled but I'm told there's more carp from the fuel system so carbs are having to be stripped and cleaned again.
New fuel filter (the 4th I have bought in 2 years of ownership) is on order as well as another Mikuni fuel pump rebuild kit (2nd one in 3 years) and as previously recommended by some on her a manual fuel tap is being plumbed in the the cheap little OE vacuum one cannot be trusted. Well I say cheap -they are not if you price up a new one!
Bike is however reported to be running on both pots again at last.
Going to speak to my mate later for the full details.

23-09-2022, 07:39 PM	#1
motomartin11 Registered User Join Date: Sep 2010 Location: stourbridge Bike: M750 Posts: 352	Misfire 96MY 750 carb. About 3 weeks ago my bike started to misfire. I replaced the plugs and plug caps (cutting back the HT leads) having noted the plugs were black and sooty. This cured things until yesterday. The bike had been running well until this time when the misfire returned while out on a local ride. I managed to limp the 10 miles back home and whipped out the plugs which were mainly white in colour with a small chocolate brown stripe down a part of each insulator. The battery was showing 12.4 volts across the terminals without the engine running. One other thing which may or may not be connected : the oil appears to becoming emulsified at the sight glass window - this doesn't usually occur until the colder weather. The bike is rarely used for short stop start journeys .Any clues where i should start looking for the cause please? Thanks in anticipation.

23-09-2022, 09:11 PM	#3
Bitza Bronze Member Join Date: Jul 2006 Location: Poole Bike: M900ie Posts: 470	Well for what it's worth from your description I'd be thinking carbs & floats (Inc their flow pin seals) in particular. __________________ Bitza

24-11-2022, 12:56 PM	#9
gallardo Not Junior, Indiana.. Join Date: Apr 2004 Location: London Bike: M600 Posts: 99	I am having a similar problem. Looking at getting my carbs cleaned with Markus at Rosso Corsa. Thanks for that update too. Could be helpful __________________ Dale Don Dale!!

23-09-2022, 07:40 PM	#2
motomartin11 Registered User Join Date: Sep 2010 Location: stourbridge Bike: M750 Posts: 352	Forgot to say the bike does seems to be running rich-does not usually require any choke to start from cold.

01-10-2022, 01:18 PM	#4
motomartin11 Registered User Join Date: Sep 2010 Location: stourbridge Bike: M750 Posts: 352	Thanks Bitza for your response. Well I've drained the float bowls in preparation today and was vey surprised that about 300ml came out of one of the carbs whereas the other resulted in about a tenth of that amount. Anyone have a view on whether this could be connected to the misfire please?

01-10-2022, 04:20 PM	#5
slob . Join Date: Jul 2003 Location: East London Bike: Multiple Monsters Posts: 9,710	12.4 V sounds a bit low on the low side, 2.2V/cell = 13.2V

20-11-2022, 04:42 PM	#7
motomartin11 Registered User Join Date: Sep 2010 Location: stourbridge Bike: M750 Posts: 352	I've now had my bike vanned over to my mate who is investigating the cause(s) of the misfire. He's been in touch with his preliminary investigations and it seems the carbs require a service and ultra sonic cleaning. The carb set up is standard despite running an aftermarket air filter and Sil Moto carbon cans (now changed for standard 620i cans due to wear and tear of the Sils). The electrics are in something of a state apparently due to age ,the usual corrosion and various bodges. A load of the wiring and connectors have had to be replaced. The charging system was on its last legs and the master fuse nearly melted through .The CDI pick up connectors were breaking down and it now appears the one of the pick ups is causing an intermittent misfire on tickover so both will be replaced with Electrex replacements if they have them. That's all for now-will report his further findings as and when I get them.

22-11-2022, 06:59 PM	#8
motomartin11 Registered User Join Date: Sep 2010 Location: stourbridge Bike: M750 Posts: 352	Update: mate has sent me a vid of the plug firing on tickover but then not firing when the engine is revved up? Looks as though I'm going to need a set of new after market pick up colis from Electrex. Also the rotor is loose on the crank damaging the end of the crank. My mate found that the crank nut was loose. He reckons he can effect a repair of this however. Carbs are cleaned up and re-assembled.

24-11-2022, 05:32 PM	#11
motomartin11 Registered User Join Date: Sep 2010 Location: stourbridge Bike: M750 Posts: 352	Further Update : the rotor is (hopefully) secured back on the end of the crank. I have a photo but struggle to post on here / not tech savvy old etc... Have yet to speak further to my mate but he did explain what he was going to do before executing the repair. I haven't had the chance to speak to him today but I'm inclined to think he would have contacted me had there been any serious issues. He's been running up the engine regularly to check for misfire etc so I'm sure he wold have mentioned further more serious damage to the crank-he certainly knows what he's doing-been working on jobs I can't do on my bikes for over 25 years so I totally trust his judgement. The engine did sound like the proverbial bag of nails after I fitted the much quieter 620i cans but I put this down to the clutch and now of course the loose crank rotor. No rumblings or untoward vibration that might indicate to my inexperienced ear serious crank problems but you have me worried Dukedesmo! I'm now awaiting the CDI pick ups from Electrex which I ordered yesterday but they are caught up in our delightful ongoing Royal Mail's industrial action. These are being fitted purely as a precautionary measure as the motor is stripped as the misfire could have been due to the loose crank rotor as part of the ignition came away with the loose rotor I understand! Hopefully it will all be re-assembled next week ready for road testing weather permitting.

25-11-2022, 09:10 PM	#12
motomartin11 Registered User Join Date: Sep 2010 Location: stourbridge Bike: M750 Posts: 352	Have spoken to my mate this evening and he's fairly confident what he's done will NOT result in the rotor nut coming undone again. He's used a special sealer / filler/or threadlock or bearing securing medium. Sorry he did tell me what it was called but I've forgotten. He also peened over a (Belleville?) washer/ spacer at the back of the rotor nut -like you do with some gearbox sprockets as well as other securing methods including using an air ratchet up to I think he said about 157 nm. He did say if this doesn't work the area where the woodruff key is worn can be built up with special weld but hopefully this won't be required.

30-11-2022, 06:24 PM	#15
motomartin11 Registered User Join Date: Sep 2010 Location: stourbridge Bike: M750 Posts: 352	Update: have now received a s/h sender via Fleabay and it had to be stripped to make good the wiring and carp from fuel residue. The ignition pick ups have arrived from Electrex - quality is said to be good. Engine is being re-assembled but I'm told there's more carp from the fuel system so carbs are having to be stripped and cleaned again. New fuel filter (the 4th I have bought in 2 years of ownership) is on order as well as another Mikuni fuel pump rebuild kit (2nd one in 3 years) and as previously recommended by some on her a manual fuel tap is being plumbed in the the cheap little OE vacuum one cannot be trusted. Well I say cheap -they are not if you price up a new one! Bike is however reported to be running on both pots again at last. Going to speak to my mate later for the full details.