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Sorry to get you all exited Damien!
This shouldn't be beyond the wit of an average High school technology student though. Lots of schools now have vac forming kit and 3D printing and so on.
Just a matter of selecting a good material for the job.
Actually the process would not be as simple as I mentioned above. The mould would ideally be the material's thickness smaller all round to be an accurate repro. But I think that just slightly enlarging the screw cut-outs on the form, with a Dremel or some such, would enable the screw holes to be drilled in the correct place and allow room for their heads.
Probably worth a try?
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