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If the lens has lost a flake from the inside, it should be very easy to fill and seal it with Stormsure clear, especially if you can support the glass so that the cement stays within the depression, rather than creeping away from it under gravity. A 5ml tube of Stormsure would be more than you need, and it's worth storing it in the fridge afterwards because an opened tube will slowly cure on its own. The stuff goes off with humidity, by the way, and the repair should be given a day to harden.
On almost every LED headlight conversion I've done, it was best to open a porthole in the back of the bucket, both for clearance and to let the fan vent to fresh air. You could do that to be able to fit your current electrics.
Nick
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