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A couple of years back during one of my ‘refreshes’ where I replaced the fuel pipes, vacuum tap and pump bits I had the fuel sender out to swap the prone to cracking plastic nut for a nice alloy one.
While it was out of the tank I am 99% certain it rattled as the float ball moved inside.
I’ll look back through my photos to see if it looks the same as yours. It might not help at all but it might give a little clue on what to check next.
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