Nicely done, Ryan! And I like the home made special tool - very ingenious.
Regarding the discrepancy in the air gap, did you measure it with or without springs, etc.? (The quoted figure is without springs.) Just for comparison, when my forks came back from K-tech with 8.5 N/mm springs, the air gap was given as 115mm. Since then, I've had 7.5 N/mm springs fitted by Maxton, but I don't know what air gap they used.
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