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View Full Version : Stuck belt cover bolts


eddie munster
01-05-2009, 10:36 PM
This happened to my 600 also... Any idea how to get them out without cracking the rubber mount or plastic. Have black ones from last year still to put on...

gremlin
02-05-2009, 06:59 AM
if the allen bolts are rounded, use a "torx" type key. use one slightly bigger and hammer it in

eddie munster
02-05-2009, 12:09 PM
they arent rounded just welded into the plastice and if i try anymore pressure, either the rubber backing or the plastic will crack :(

simons
02-05-2009, 01:32 PM
try soaking them in wd40 overnight

eddie munster
03-05-2009, 01:02 AM
tried that simons...im hoping staring at them will work

Nickj
03-05-2009, 04:11 PM
They gotta come out one way or another. Looks like the application of violence is about the only option.
Tried an impact driver??
If they're stuck to the plastic then get them hot first to break the seal or at least get the plastic runny where it's stuck together. Try not to set the bike on fire in the process though!! :flamed:

eddie munster
04-05-2009, 02:44 PM
got them out and black covers are now on :) hit them quite a few times with a small socket and hammer to try a free them inside... more wd40 overnight